Tesla Semi cost per mile versus diesel truck, real freight routes put electric at about 22 cents against diesel at about 100 cents a mile

ArcBest measured 1.55 kilowatt hours a mile hauling real freight over the Donner Pass, and Einride is deploying 500 Tesla Semis for Amazon across 5 states, while the national diesel price has more than doubled in a year to about 100 cents a mile.

1.551kilowatt hours a mile a Tesla Semi used hauling real freight over Donner Pass, ArcBest own measured result
224cents a mile in electricity it costs to run a Tesla Semi at the efficiency ArcBest measured, at the commercial electricity rate, arithmetic done for this article
1003cents a mile it costs to run a diesel semi truck today, at the current national average diesel price, arithmetic done for this article
5002Tesla Semis Einride is deploying to haul freight for Amazon across 5 United States states

Tesla Semi cost per mile versus diesel truck

Tesla Semi cost per mile versus diesel truck now has 2 real numbers behind it, not company estimates. ArcBest, the freight company that owns ABF Freight, a less than truckload carrier that combines partial loads from several shippers onto 1 truck, ran a Tesla Semi on real revenue routes between Reno, Nevada and Sacramento, California for 3 weeks in 2025. The truck covered 4,494 miles, including a climb over the 7,200 foot Donner Pass, and averaged 1.55 kilowatt hours a mile, a measure of how much electricity it used to move the truck 1 mile. That beat a 2022 estimate from Tesla itself, 1.7 kilowatt hours a mile, and separate test results of 1.72 and 1.73 kilowatt hours a mile from DHL and Saia, 2 other carriers that ran their own tests. ArcBest has since bought 2 more Tesla Semis for ABF Freight.

Tesla Semi real world efficiency against 3 earlier claimsEarlier claimsReal freight pilot
00.511.521.7Tesla,2022 estimate1.72DHL,own test1.73Saia,own test1.55ArcBest,2025 real pilotkilowatt hours a mile

Lower is better here, since this measures electricity used to cover 1 mile. The ArcBest figure comes from a real freight route including a mountain crossing. The other 3 are separate claims and tests from separate companies, not 3 measurements of the same run.

Source 1.

Show the numbers
Tesla, 2022 estimate1.7
DHL, own test1.72
Saia, own test1.73
ArcBest, 2025 real pilot1.55

Turning that efficiency into a dollar figure means multiplying it by an electricity price. At 14.19 cents a kilowatt hour, the average commercial electricity rate in the United States in June 2026, running a Tesla Semi at the efficiency ArcBest measured costs about 22 cents a mile, arithmetic done for this article from those 2 government figures. Diesel costs far more right now. The United States average on highway diesel price reached 6.285 dollars a gallon in the week of September 14 2026, more than double the 2.546 dollars a gallon it cost 1 year earlier. Divided by 6.3 miles a gallon, the average fuel economy for a Class 8 truck, the weight class that covers a fully loaded semi truck, that price puts diesel at about 100 cents a mile, also arithmetic done for this article. Diesel now costs roughly 4 to 5 times as much to run per mile as an electric semi at that commercial electricity rate.

Dan Priestley, director of Semi at Tesla, points to the same mechanism behind that gap.

EV heavy trucks provide lower costs per mile from fuel savings, reduced maintenance, and better uptime over diesel trucks.

Dan Priestley, director of Semi at Tesla. Source 2.
Cost to run a Tesla Semi 1 mile against a diesel semi truckElectric, commercial rateDiesel, current price
025507510022Electric,commercial rate100Diesel,current pricecents a mile

Both bars are arithmetic done for this article, not figures either source states directly. Electric multiplies the 1.55 kilowatt hours a mile ArcBest measured by the 14.19 cents a kilowatt hour commercial electricity rate the government reports for June 2026, source 1 and source 4. Diesel divides the 6.285 dollars a gallon current national average pump price by 6.3 miles a gallon average fuel economy, source 3 and source 5.

Source 3.

Show the numbers
Electric, commercial rate22
Diesel, current price100

Real freight deployments are already at fleet scale

Electric semi trucks are also moving past single pilots. Einride, a freight technology company, is deploying 500 Tesla Semis to haul freight for Amazon across 5 United States states, California, Texas, New Jersey, Illinois and Georgia, the largest public commitment to the truck to date. Einride operates roughly 250 electric trucks today and will operate roughly 750 once the deployment finishes, all managed through Saga, its own routing and charging software. Tesla prices the trucks from 260,000 to 290,000 dollars each depending on range, putting the hardware cost of the 500 truck order between 130,000,000 and 145,000,000 dollars, a total the reporting outlet itself calculated by multiplying that price by the truck count.

Einride electric truck fleet growth from the Amazon deploymentExisting fleetFleet after deployment
0250500750250Fleet,before deployment500Trucksbeing added750Fleet,after deploymentelectric trucks

Einride states the before and after fleet totals as approximate, roughly 250 and roughly 750. The 500 trucks being added is the exact size of the Amazon deployment, and it accounts for the full gap between the 2 approximate totals.

Source 2.

Show the numbers
Fleet, before deployment250
Trucks being added500
Fleet, after deployment750

Roozbeh Charli, chief executive of Einride, describes what the deployment proves.

This deployment is yet another proof point that we can execute at the scale our customers demand.

Roozbeh Charli, chief executive of Einride. Source 2.

What could still narrow the gap

The trucks both companies use come from the same dedicated factory next to Gigafactory Nevada, where the first Tesla Semi rolled off a high volume production line in April 2026. The diesel figure above is a national retail average measured for 1 week in a market that moved 32 cents in the week before it, so a large fleet buying diesel in bulk could pay less than that average, narrowing the true gap somewhat. Even so, the gap has widened over the past year, not shrunk, because the national diesel price more than doubled while the real world efficiency of the electric truck, tested on an actual freight route with a mountain crossing, held steady against every earlier claim.

Sources

  1. Fleet buys Tesla Semi electric trucks after stunning 1.55 kWh per mile efficiency. Electrek. Published 2026-06-11. Accessed 2026-09-21.
  2. Einride deploys 500 Tesla Semis in the largest electric truck order yet. Electrek. Published 2026-08-18. Accessed 2026-09-21.
  3. Gasoline and Diesel Fuel Update, U.S. On Highway Diesel Fuel Prices table. United States Energy Information Administration. Published 2026-09-15. Accessed 2026-09-21.
  4. Table 5.6.A, Average Price of Electricity to Ultimate Customers by End Use Sector, by State, June 2026 and 2025. United States Energy Information Administration, Electric Power Monthly. Published 2026-06. Accessed 2026-09-21.
  5. Average Fuel Economy by Major Vehicle Category. United States Department of Energy, Alternative Fuels Data Center. Accessed 2026-09-21.

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