Manganese sulfate costs 0.80 dollars a kilogram, the cheapest of the 4 metals used to build an electric vehicle battery cathode

That price is why 2 new cathode designs are being built around manganese instead of nickel and cobalt. Inside the chemistry most electric vehicles use today, manganese share of the metal is falling, not rising.

0.80 dollars a kilogram2the price of manganese sulfate, the manganese input into a battery cathode, the cheapest of 4 metal inputs priced in the same cost model
60%1share of the metal site held by manganese in a lithium manganese iron phosphate cell built to avoid nickel and cobalt
30% to 40%2share of an electric vehicle pack price that nickel manganese cobalt cathode material can account for

The 4 metals in a cathode, priced the same way

A cathode is one of the two electrodes inside a battery cell, built to store lithium. Manufacturers buy the metals for it as sulfate salts, not as pure metal. Argonne National Laboratory and Roland Berger priced all 4 of those salts in the same cost model, on the same date. Manganese sulfate costs 0.80 dollars a kilogram, nickel sulfate 3.80, cobalt sulfate 8, and lithium hydroxide 12.50. Manganese is the cheapest of the 4 by a wide margin.

Price of the 4 metal inputs used to build a battery cathode
0510150.80Manganesesulfate3.80Nickelsulfate8Cobaltsulfate12.50Lithiumhydroxidedollars per kilogram

All 4 figures are prices for the salt form of each metal as bought for manufacturing, not for the pure metal itself, from the same cost model on the same date.

Source 2.

Show the numbers
Manganese sulfate0.80
Nickel sulfate3.80
Cobalt sulfate8
Lithium hydroxide12.50

A price that does not swing

Manganese also holds its price better than the other 3 metals do. Lawrence Berkeley National Laboratory built a separate cost model for United States battery factories and held manganese, sodium hydroxide and ammonium hydroxide at a fixed price, because together they make up too small a share of the cost to move the total. Lithium, cobalt and nickel it tracked closely, because those 3 make up more than 70% of the cost of a nickel manganese cobalt cathode, the family called NMC that most electric vehicles use today. Cobalt price fell from more than 80,000 dollars a tonne in April 2022 to roughly 30,000 in May 2025. Lithium carbonate fell from above 40,000 dollars a tonne to around 10,000 over the same stretch.

Cobalt and lithium carbonate price, April 2022 against May 2025CobaltLithium carbonate
030000600009000080,000Cobalt202230,000Cobalt202540,000Lithium202210,000Lithium2025dollars per tonne

All 4 figures are thresholds the source states as more than, roughly, above or around, not exact points. The chart draws them at those stated values.

Source 4.

Show the numbers
Cobalt 202280,000
Cobalt 202530,000
Lithium 202240,000
Lithium 202510,000

Inside NMC, manganese share is falling, not rising

NMC batteries are named for the share of nickel, manganese and cobalt on the metal site inside the cathode. In NMC333, the earliest common formula, the 3 metals split it evenly, 33% each. As manufacturers pushed for more energy density, more driving range from the same size battery, they raised the nickel share and cut the rest. NMC622 carries 20% manganese, NMC811 carries 10%, and NMC955, the highest nickel formula on the market, carries 5%. Manganese share inside NMC has fallen from a third to a twentieth.

Share of the metal site held by manganese, by cathode chemistryNickel manganese cobalt, the chemistry most electric vehicles useLithium manganese iron phosphate, built to avoid nickel and cobalt
02040608033NMC33320NMC62210NMC8115NMC95560LMFP64% of the metal site

The 4 NMC figures are from the same Argonne and Roland Berger cost model as chart 1. The LMFP64 figure is from a separate Argonne laboratory cell, source 1, measured directly rather than modelled.

Source 2.

Show the numbers
NMC33333
NMC62220
NMC81110
NMC9555
LMFP6460

Manganese is moving to the centre of 2 other cathodes instead

That fall inside NMC is why manganese is moving to the centre of 2 chemistries built to avoid nickel and cobalt, not to the centre of NMC itself. Lithium manganese iron phosphate, called LMFP, drops both metals and replaces them with manganese and iron. Argonne measured a cell called LMFP64 that runs 60% manganese and 40% iron on the metal site. It reaches a higher energy density than plain lithium iron phosphate because the manganese charge reaction runs at about 4.1 volts against about 3.4 volts for iron, which lifts the average voltage of the whole cell.

Ford Motor Company and Argonne are also developing a cobalt free lithium and manganese rich cathode, called LMR, which drops nickel too and depends on manganese as the main metal. The paper says cost modelling shows a path to about 500 watt hours per litre of energy density at a cost close to plain lithium iron phosphate. The global lithium ion battery market is predicted to exceed 220 billion dollars by 2030, largely on electric vehicle demand, which is why national laboratories and automakers are funding cheaper cathodes.

The same Argonne and Roland Berger cost model states that nickel manganese cobalt cathode material can account for 30% to 40% of an electric vehicle pack price, so a cheaper metal inside the cathode affects the price of the finished vehicle.

Sources

  1. Lithium Ion Batteries with Lithium Manganese Iron Phosphate Cathodes and Lithium Titanate Anodes, Linking Electrode Dynamics to Cell Performance. McDaniel, Gargye, Trask, Jansen and Abraham, Argonne National Laboratory, U.S. Department of Energy. Published 2025-12-17. Accessed 2026-08-31.
  2. A Technoeconomic Analysis of Poly and Single Crystalline NMCxyz from Material Synthesis to Battery Pack Design. Knehr, Effat, Kubal, Su, Neu, Chacko, Gordon and Ahmed, Argonne National Laboratory and Roland Berger. Published 2026-04-09. Accessed 2026-08-31.
  3. Cobalt Free Lithium and Manganese Rich Cathodes for Electric Vehicle Applications, Influence of Inherent Properties on Temperature Dependent Performance. Park, Chen, Mallick, Pathak, Elam, Masias and Croy, Ford Motor Company and Argonne National Laboratory, Journal of The Electrochemical Society. Published 2026-05-06. Accessed 2026-08-31.
  4. Primary Material Supply Configurations and Domestic Recycling for Cost Effective Battery Material Production in the US. Wesselkaemper, Thakre, Ward and Haddad, Lawrence Berkeley National Laboratory, Nature Communications. Published 2025-12-09. Accessed 2026-08-31.
  5. Nanostructured Cathode Materials for Rechargeable Lithium Ion Batteries. El-Tawil, Abdel-Ghany, Hashem, Mauger and Julien, International Journal of Molecular Sciences. Published 2026-07-29. Accessed 2026-08-31.

Was this article helpful

Back to the home page